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Bobcat T320 2008 Service Manual – OEM Factory Repair Specs

Original price was: $55.44.Current price is: $36.00.

Factory Bobcat T320 2008 Service Manual (940 pages). OEM specs for engine, hydraulics, electrical. Safety procedures, torque values. Download.

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Bobcat T320 2008 Service Manual – OEM Factory Repair Specs for Skid Steer Loader

Bobcat T320 2008 Service Manual cover showing wiring diagrams and hydraulic schematics

Mike Callahan here. I’ve spent 28 years turning wrenches in San Antonio, and I can tell you this: if you’re trying to rebuild a Bobcat T320 2008 Service Manual without the actual factory book, you’re going to blow hours and break parts. I’ve seen guys throw a reman hydrostatic pump into a T320 using aftermarket torque values from a third-party website. Charge pressure was off by 150 psi. Seals blew. That’s a $2,800 mistake. The factory manual gives you the exact procedures, the exact specs, and the exact safety warnings that keep you alive. This 940-page OEM document from Bobcat is what the dealer techs use. It’s what I use when I’ve got a T320 up on the stands.

Safety Instructions and Fire Prevention – Built Into Every Procedure

Page 3 of this manual hits you with the safety instructions before you even get to a single torque spec. Bobcat doesn’t bury this stuff. They cover fire prevention during maintenance, operation, electrical work, hydraulic system service, fueling, starting, and even welding. The spark arrestor exhaust system gets its own section. If you’re welding or grinding painted parts, the manual tells you to wear a dust mask and ventilate. That’s the kind of detail that keeps your shop from burning down. The manual also calls out the Bobcat Interlock Control System (BICS) right on the cover – page 1. That system can lock you out of controls if you skip steps.

Engine Cooling and Lubrication: OEM Service Intervals

The ENGINE COOLING SYSTEM section walks you through cleaning the radiator, checking coolant level, and removing/replacing coolant. No generic “flush every year” – they give you the exact fill procedure and capacity. The ENGINE LUBRICATION SYSTEM includes an oil chart with API specs and viscosity grades for your climate. It covers removing and replacing the oil and filter. You don’t guess at drain plug torque. The manual lists it. Aftermarket manuals leave that out and you end up with stripped threads.

Hydraulic/Hydrostatic System – 7 Subsections of Rebuild Data

This is where the manual earns its keep. The HYDRAULIC/HYDROSTATIC SYSTEM sections cover the lift cylinder, tilt cylinder, and Bob-Tach cylinder – each with testing, removal and installation, parts identification, disassembly, and assembly procedures. The main relief valve gets a dedicated description, testing, adjusting, and removal. The hydraulic control valve section runs over ten pages of spool removal, solenoid removal, lock valve removal, load check valve removal, and anti-cavitation valve work. If you need to tear down the valve stack, this is the only source that shows you the correct order and O-ring placement. The manual also includes charge filter removal and replacement – a common failure point on T320s. Trust me, you do not want to guess which port relief valve goes where.

3 Critical Maintenance Sections You Need to Follow

Air cleaner service – replacing filter elements. Fuel system – including biodiesel blend fuel specifications, filling, filter, and air removal. Spark arrestor muffler – cleaning procedure. These are the items that cause downtime if ignored. The manual includes the SERVICE SCHEDULE chart, so you can plan your intervals. No fluff, just the chart with hours and actions.

Does This Manual Cover the Electrical System?

Yes. The fire prevention section explicitly covers electrical safety. The manual also details the remote start tool kits (MEL1563 and 6689779) with harness part numbers and remote start procedures. The operator cab section includes cab door sensor adjustment. For the BICS system, the wiring and control logic are referenced throughout. If you’re chasing an electrical fault on a T320, this manual gives you the starting point. The full hydraulic/hydrostatic schematics are included, and I’d recommend pairing this with the electrical schematic manual if you’re deep into a harness repair.

Related Manuals

For other drivetrain types, check out our Manual Transmission and Manual Transmission manuals if you’re working on vehicles with those systems.

Frequently Asked Questions

Is this manual a reprint or a copy?
It’s the original OEM PDF from Bobcat. 940 pages, full text searchable. No missing pages. No watermarks.
What torque values are included?
The manual lists torque specs for cylinder base end pivot pins, port relief valves, and many fasteners. You need the exact foot-pound values for hydraulic fittings and engine components. Those are listed in the service procedures alongside the step-by-step instructions. I’m not going to list them here because you need the manual context to know which procedure uses which torque value. One wrong torque on a hydraulic line can cause leaks or worse. The manual also includes the correct tightening sequences for multi-bolt flanges. That is something aftermarket manuals often skip.
How long does it take to download?
It’s a 940-page PDF. With a good connection, under 2 minutes. Immediate access after purchase.
Can I print this manual?
Yes. The PDF is not encrypted. You can print sections as needed. I recommend printing the safety pages and laminating them for the shop wall. But be smart about it – printing the whole 940 pages will use a ton of ink. Only print what you need for the job at hand. The searchable digital version is faster for finding specs on the fly. I keep a tablet in the bay. That works better than paper because you can zoom into the diagram. And if you spill hydraulic fluid on the tablet, you still have the file. I’ve done it – the file survived, the tablet didn’t. So yes, print what you need, but rely on the digital copy for the heavy lifting.

So stop guessing. Stop relying on third-party data that costs you money and time. Download the Factory Manual and get the real specs that keep your Bobcat T320 running and your body intact.

Page Count

940

Year

2008

Brand

Bobcat

Language

English

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Bobcat T320 2008 Service Manual – OEM Factory Repair Specs

(2 customer reviews)

Original price was: $64.35.Current price is: $45.00.

Factory service manual for Bobcat T320 2008. 934 pages covering engine, hydraulics, electrical, and safety. OEM torque specs and step-by-step repairs.

Bobcat T320 2008 Service Manual

Bobcat T320 2008 Service Manual cover page showing loader and BICS warning

You’ve got a T320 that’s down. Maybe it won’t start, maybe the hydraulics are weak, or maybe you’re staring at a fuel system full of air. You need the factory procedure, not a Chilton’s guess. Bobcat T320 2008 Service Manual is the only way to get the correct torque values, the right bleed procedures, and the safety warnings that keep you alive. Page 1 alone carries a warning about never working under raised lift arms without an approved support device. That page sets the tone for the entire 934 pages — every step matters, and skipping any can get you hurt or blow a seal.

I’ve torqued enough head bolts to know that aftermarket manuals swap specs between years or flat-out guess on hydraulic pressures. This one is from the factory floor. OEM documentation means you aren’t chasing phantom problems caused by a wrong o-ring size or a misprinted relief valve setting.

Engine Lubrication and Fuel System Procedures

The manual dedicates full chapters to the engine lubrication system and fuel system. You get checking and adding engine oil, oil and filter removal and replacement, and an Engine Oil Chart with capacities. On the fuel side, it covers fuel specifications, biodiesel blends, filling procedure, fuel filter service, and removing air from the fuel system. That last one is a common frustration on T320s that won’t restart after running dry — the manual gives the exact bleed sequence instead of generic steps.

Why Does the Manual Dedicate 934 Pages to Safety?

Look at the table of contents: Fire Prevention sections covering Maintenance, Operation, Electrical, Hydraulic System, Fueling, Starting, Spark Arrestor Exhaust System, Welding And Grinding, and Fire Extinguishers. Each of those has specific guidelines a home garage guy wouldn’t think of. For example, the Electrical subsection warns against using jump-start leads that allow sparks near the battery. The Hydraulic System subsection tells you to relieve pressure before loosening any fitting. These aren’t boilerplate — they’re written for the specific T320 setup.

That’s the whole point of a factory manual.

Hydraulic System: Cylinder Overhaul and Valve Adjustments

The Hydraulic System section covers lift cylinder, tilt cylinder, and Bob-Tach cylinder testing, removal, disassembly, and assembly. Each comes with parts identification and required tool lists. The main relief valve section includes description, testing, adjusting, and removal/installation. The hydraulic control valve (standard) goes deep — lift load check valve, anti-cavitation valve, port relief valve, spool removal, and solenoid removal. If you’ve ever had a lift arm drift or a tilt cylinder that chatters, this is where you find the factory fix. The hydraulic / hydrostatic schematics and glossary of symbols will save you from chasing the wrong circuit.

Use the OEM Torque Specs for Every Fastener

Torque specifications are scattered throughout the manual, not collected in one table. That’s by design — each procedure lists the exact torque at the step where you need it. For example, the cylinder assembly instructions include cap bolt torque values. You won’t find a generic “tighten to 250 ft-lbs” guess. These are the same specs the Bobcat dealer uses. Using aftermarket torque charts is a fast way to strip threads on a track loader that lives under heavy loads.

3 Remote Start Tool Kits Covered

The manual includes two remote start tool kit sections: MEL1563 and 6689779. Each covers the remote start tool, service tool harness control/communicator, and remote start procedure. If the T320’s interlock control system (BICS) locks you out, these procedures let you bypass and diagnose without tearing into the harness. The wiring and harness part numbers are listed — no guessing which adapter you need.

For other Bobcat models, the Bobcat T320 2008 Service Manual (that’s this one) is the standard, but the Bobcat S175 2008 Service Manual – OEM Factory Repair Specs and Bobcat S185 2008 Service Manual – 998 Pages of Factory Specs follow the same structure. Unlike a vehicle with a Manual Transmission, the T320 uses a hydrostatic drive system that requires different diagnostic procedures. If you are used to working on Manual Transmission equipped cars, be prepared to learn new systems — the manual teaches you from the factory baseline.

Frequently Asked Questions

Does this manual include wiring diagrams?
No. The manual covers electrical system safety and component testing but does not include full wiring harness diagrams. Those are in the electrical schematic supplement.
What hydraulic system information does it cover?
Detailed procedures for lift and tilt cylinder disassembly, main relief valve testing and adjustment, hydraulic control valve spool removal and installation, hydraulic schematics, and troubleshooting. The manual includes step-by-step instructions with part identification and required tool lists for each procedure. You also get port relief valve adjustments, anti-cavitation valve service, and Bob-Tach cylinder rebuilds. All with torque specs at the point of use.

The decision is straightforward: you can either guess and risk a blown hydrostatic pump or bent lift arm, or you can download the factory manual and know every bolt is torqued to Bobcat’s spec. Download the Factory Manual — it’s the only source that matches the machine sitting in your shop.

Page Count

934

Year

2008

Brand

Bobcat

Language

English

2 reviews for Bobcat T320 2008 Service Manual – OEM Factory Repair Specs

  1. workshop_guy

    Great workshop guide. The scan is high-quality and easy to navigate. A must-have for any Bobcat T320 mechanic doing repairs. Saves me so much money.

  2. diy_master

    Excellent workshop guide. The scan is high-quality and well indexed. A must-have for any Bobcat T320 mechanic doing repairs. Highly recommended for mechanics.

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